Stratasys Additive Manufacturing Chosen by Airbus to Produce 3D Printed Flight Parts for its A350 XWB Aircraft

7th May 2015

Stratasys additive manufacturing continues to impact the aerospace industry, assisting the market leading manufacturer Airbus.

Airbus produced more than 1000 flight parts on its Stratasys FDM 3D Production Systems for use in the first-of-type A350 XWB aircraft, delivered in December 2014.

The 3D printed parts were used in place of traditionally manufactured parts to increase supply chain flexibility, enabling Airbus to meet its delivery commitment on time. Airbus initiated development and certification of 3D printing with Stratasys in 2013 as a schedule risk reduction activity that proved valuable for the A350 XWB program and highlights a key benefit of 3D printing in the manufacturing industry.

The parts are 3D printed using ULTEM™ 9085 resin for FDM, which is certified to an Airbus material specification. ULTEM™ 9085 resin provides high strength-to-weight ratio and is FST (flame, smoke, and toxicity) compliant for aircraft interior applications. This enables Airbus to manufacture strong, lighter weight parts while substantially reducing production time and manufacturing costs.

“Both companies share a vision of applying innovative technologies to design and manufacture game changing benefits” said Dan Yalon, Executive Vice President, Business Development Marketing and Vertical Solutions for Stratasys. “Our additive manufacturing solutions can produce complex parts on demand, ensuring on time delivery while streamlining supply chains. Additive manufacturing also significantly improves the buy-to-fly ratio as less material is wasted than with conventional manufacturing methods. Stratasys is looking forward to bringing these and other advantages to its collaboration with Airbus and to be part of the Airbus’ Factory of the Future initiative”

Leading companies in a variety of industries, from aerospace and automotive to consumer goods and medical can benefit from additive manufacturing strategies. A transformative alternative to congenital manufacturing methods, Stratasys additive manufacturing enables original and replacement parts to be digitally produced at the best suited locations, reducing both material waste and inventory requirements. By adopting additive manufacturing throughout the product lifecycle, companies can therefore lower operational costs, accelerate time to market, decentralise production and add new innovative product functionality.

If you would like to discuss 3D printing opportunities, please contact SYS Systems on 01283 585955, use the contact form or email

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