Following the recent launch of Stratasys ToughONE™, we’ve received thoughtful questions from customers looking to better understand its performance, applications, and system compatibility. To support your evaluation and implementation process, we’ve compiled this comprehensive FAQ covering the most common inquiries. Whether you're exploring tougher functional prototypes or expanding the capabilities of your PolyJet workflow, this guide is designed to provide clear, concise answers to help you move forward with confidence.
Whether you’re exploring tougher functional prototypes or expanding the capabilities of your PolyJet workflow, this guide is designed to provide clear, concise answers to help you move forward with confidence.
Which PolyJet platforms support ToughONE?
J850, J835, J55, J35.
Which print modes support ToughONE?
Applicable for most print modes across all J-Series printers.
When can I order ToughONE?
Material is available to order March 2026.
What supports are compatible with ToughONE?
J8-Series – SUP705B
J35/J55 – SUP710S
Is ToughONE a single or digital material?
ToughONE can be printed as a standalone material (“Pure”) or blended with RGD531 as a “Reinforcer” to improve dimensional stability.
Are there special post-processing considerations when using ToughONE?
- Tanked support removal is not recommended — use waterjet only.
- Post-curing is highly recommended to enhance dimensional stability.
- Thin-walled and delicate parts can be cured before support removal to minimize distortion.
- ProLight or ProBleacher units can be used for curing.
- For applications requiring elevated HDT, the ProLight unit is necessary.
- Stratasys ProSurface can be used to wet shotblast the material surface to improve parts finish.
Is specific site preparation required for ToughONE?
No special preparation is required. Follow standard site prep and ventilation guidelines.
Are there specific printer maintenance requirements when using ToughONE?
Yes. Use Propylene Carbonate to clean the print heads only.
Anything else I should know?
There are some regulatory classification differences between ToughONE and other PolyJet materials.